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TPO

Essential Tips for TPO Roof Repair and Maintenance

July , 2024 | 7 min. read

By Kevin Mills

When it comes to commercial roofing, TPO roofing systems are among the most popular choices. Known for their durability, energy efficiency, and cost-effectiveness, TPO roofs are a top pick for business owners looking to protect their properties.

However, like any roofing material, TPO roofs can experience wear and tear over time. At RoofCrafters, we’ve seen firsthand what can happen if a TPO roof is neglected, or even repaired improperly, so we’d like to shed some light on the topic to help you avoid any headaches (or piggy bank smashing) in the future.

So, stay tuned! This comprehensive guide will walk you through the essentials of TPO roof repair, helping you understand when repairs are necessary, how to conduct them, and how to maintain your TPO roof for long-term performance. Let’s get started!

What is TPO Roofing?

 

Large TPO roof with skylights

TPO roofing is a single-ply membrane made from a blend of polypropylene and ethylene-propylene rubber. These roofs are typically white, reflecting UV rays and reducing cooling costs, making them an eco-friendly option. TPO roofing is also known for its resistance to dirt, bacteria, and debris accumulation, which can prolong the life of the roof.

Common Issues with TPO Roofs

 

Even the best roofing systems can face issues. Here are some common problems that might necessitate TPO roof repair:

  • Punctures and tears: Heavy foot traffic, fallen debris, or severe weather can cause punctures and tears in the TPO membrane.
  • Seam failures: Over time, the seams between TPO sheets can weaken, leading to leaks and water damage.
  • UV damage: Although TPO is UV resistant, prolonged exposure can cause the material to degrade.
  • Shrinkage: TPO can shrink over time, particularly if it has been improperly installed, leading to tension and potential tears.

5 Signs You Need Your TPO Roof Repaired

 

Identifying problems early can save you from more extensive repairs down the line. Here are 4 signs that your TPO roof may need some attention:

1. Leaks and water damage: If you notice water stains on your ceiling or walls, it could be a sign of a leak in your TPO roof.

2. Other visible damage: Regular inspections can reveal punctures, tears, or seam failures that need to be addressed.

3.  Pooling water: TPO roofs are designed to be flat, so if water is pooling, it could indicate a drainage problem or a low spot on the roof.

4.  Increased energy bills: A sudden spike in energy costs might suggest that your TPO roof’s reflective properties have been compromised.

TPO Roof Repair: What the Process Looks Like

 

roofer welding a single-ply roof on a HVAC curb

So, what exactly will my TPO roof repair entail?  Well, dear reader, I'm glad you asked! Let's go over the steps of the repair process together, starting with the initial inspection:

1. Inspection

The first step in any TPO roof repair project is a thorough inspection. This should be done by a professional roofer who can identify both obvious and hidden issues. They will check for punctures, tears, seam integrity, and overall membrane condition.

2. Cleaning the Roof

Before any repair can be made, the area around the damage must be cleaned. Use a cleaning solution recommended by the manufacturer to remove dirt, debris, and any old adhesive or sealant.

3. Preparing the Repair Area

Once the area is clean, it needs to be prepared for repair. This typically involves cutting away any damaged membrane and ensuring the edges are smooth and free of debris.

4. Applying the Patch

Cut a piece of TPO membrane that will cover the damaged area with at least two inches of overlap on all sides. Apply TPO adhesive to both the patch and the area around the damage, then press the patch firmly into place. Ensure there are no air bubbles or wrinkles.

5. Sealing the Patch

After the patch is applied, the edges need to be sealed. This is usually done with a heat welder, which fuses the patch to the existing membrane, creating a watertight seal. Some kits also come with a special tape that can be used if a heat welder is not available.

6. Inspecting the Repair

Once the repair is complete, it’s crucial to inspect the area to ensure it is properly sealed and there are no gaps or weak points. This might involve a water test to check for leaks.

DIY vs. Professional TPO Roof Repair

 

While some minor repairs can be done by a knowledgeable DIYer, it’s often best to hire a professional for TPO roof repair. Professionals have the experience and tools necessary to ensure the repair is done correctly and will last. Additionally, improper repairs can void warranties, leading to more significant expenses down the line.

When to DIY

  • Minor punctures: Small punctures or tears can sometimes be repaired with a patch kit.
  • Seam sealing: Re-sealing small sections of seams can often be a DIY task.

When to Call a Professional

  • Extensive damage: Large tears, multiple punctures, or significant water damage require professional attention.
  • Seam failures: Seam failures can lead to widespread damage if not properly addressed.
  • Warranty considerations: Always check your warranty terms before attempting any repairs.

Preventative Maintenance for TPO Roofs

 

roofer welding seam on a TPO roof with a hand welder

Regular maintenance can greatly extend the life of your TPO roof and reduce the need for repairs. To keep your TPO roof in top shape, schedule regular inspections, particularly after severe weather events, to catch minor issues before they become major problems.

Be sure to keep your roof clean by removing debris, dirt, and any biological growth, which not only maintains its appearance but also prevents damage. it's important to address issues promptly, as small repairs done quickly can prevent more extensive and costly repairs later. Also, consider a professional maintenance plan, as many roofing companies offer annual or bi-annual programs that include inspections, cleaning, and minor repairs.

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Final Thoughts on TPO Roof Repairs

 

All in all, TPO roofs are a fantastic option for commercial properties, offering durability, energy efficiency, and cost savings. By understanding common issues, knowing when to DIY and when to call a professional, and keeping up with preventative maintenance, you can ensure your TPO roof provides long-lasting protection for your property.

Whether you’re dealing with a small tear or significant seam failure, addressing TPO roof repair promptly and effectively is crucial. If you need professional assistance or have further questions about TPO roof repair, don't hesitate to contact a reputable roofing contractor. Investing in your roof today can save you from costly repairs and headaches in the future.

So, if you’re ready to take the leap and give your TPO a little TLC, be sure to hit the “Schedule an Inspection” button down below, and one of our expert commercial estimators will walk you through the process!

Kevin Mills

My name is Kevin Mills, and I am the lead estimator for RoofCrafters’ Tampa division. I’m originally from Michigan, and I enjoy hunting, fishing, and spending any free time outdoors. What I’m most passionate about, though, is helping business owners and homeowners alike achieve their roofing goals, all while providing a seamless customer journey.