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Is Oil Canning on Your Metal Roof a Major Concern?

December , 2024 | 6 min. read

By Kevin Mills

If you’ve ever stood in the glow of a setting sun and noticed ripples or waves on your shiny metal roof, you’ve probably had that sinking, "Uh-oh" feeling. This phenomenon, affectionately (or not-so-affectionately) called oil canning, can spark all kinds of questions, and maybe even a little panic.

At RoofCrafters, we've repaired and replaced metal roofing systems for over 30 years, and we know that oil canning can leave homeowners with questions like, "Will this affect how long my roof lasts?" and so many more. 

So, if you're feeling stressed out about your metal roof and why it suddenly has a change in appearance, fear not! Stick around while we dive into what oil canning really is, why it happens, and whether it’s something you truly need to stress about, or just shrug off.

What Is Oil Canning, Anyway?

 

Standing seam metal roof oil canning

Picture this: You’re holding an empty soda can in your hand, and you press your fingers into the side. It warps, right? That’s essentially oil canning, but on a metal roof, it looks more like subtle (or not-so-subtle) ripples or waviness in the metal panels.

Oil canning isn’t a sign of structural failure or damage. It’s a visual imperfection that can occur with any type of metal roofing, including standing seam roofs, aluminum panels, and steel roofs. Think of it like a wrinkle in your shirt: it doesn’t ruin the shirt, but it’s there, making its presence known.

Why Does Oil Canning Happen?

 

house with ice and water underlayment

There’s no singular villain in the oil canning story; it’s more of a team effort. Here are the main culprits:

Thermal Expansion and Contraction

Metal roofs expand when it’s hot and contract when it’s cold. Over time, this natural dance of heating and cooling can create stress on the panels, leading to visible ripples.

Improper Installation

If your roof wasn’t installed by pros who understand metal roofing, it might be more prone to oil canning. Over-tightened fasteners, poor alignment, or inadequate spacing can all contribute to the issue.

Substrate Issues

The substrate (aka the surface your metal roof is installed on) plays a big role. If it’s uneven, your metal panels may develop waves to compensate for the bumps and lumps underneath.

Material Thickness and Quality

Thinner, lower-quality metal panels are more likely to oil can. While thinner materials may save you money upfront, they could leave you with a roof that ripples. 

Stress During Manufacturing

The manufacturing process can introduce stress into the metal panels, especially if the coils are overworked or stretched too thin.

Should You Be Worried About Oil Canning?

 

white house with metal roof

Here’s the good news: Oil canning is usually a cosmetic issue, not a functional one. Your metal roof can still perform its primary duties, keeping the rain out, reflecting sunlight, and making your neighbors jealous, even with a few ripples!

But let’s break it down further:

• Structural integrity: Oil canning doesn’t compromise the strength or durability of your roof. Your home will stay protected from the elements, ripples and all.

• Aesthetic concerns: If you’re a perfectionist or someone who likes everything to be just so, those ripples might bug you. But the truth is, most people won’t even notice them unless they’re standing at just the right angle in just the right lighting.

• Resale value: A visibly oil-canned roof might raise an eyebrow or two during a home inspection, but as long as the roof is in good condition otherwise, it’s unlikely to scare off buyers.

How to Minimize Oil Canning

 

six types and colors of metal roofing styles

While you can’t always prevent oil canning completely, you can take steps to minimize its likelihood:

Choose Thicker, High-Quality Materials

Invest in metal panels with a thicker gauge. They’re less prone to oil canning and are generally more durable overall.

Opt for Textured Panels

Panels with a textured finish (like stucco embossing) can help hide imperfections, making oil canning less noticeable. Think of it as the metal roofing equivalent of wrinkle-free fabric.

Hire an Experienced Installer

This isn’t the time for a DIY project or bargain-basement installation. Experienced professionals understand how to install metal roofs properly, reducing the risk of oil canning.

Use Proper Fastening Techniques

Ensure your contractor uses fasteners that allow for thermal movement. Over-tightened fasteners can exacerbate oil canning.

Pay Attention to Panel Width

Wider panels are more prone to oil canning. Opting for narrower panels can help reduce the likelihood of visible ripples.

Check the Substrate

Before installation, make sure the substrate is smooth and even. A bumpy foundation leads to a bumpy roof.

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Can You Fix Oil Canning?

 

If oil canning has already made an appearance on your roof, there are limited options for fixing it. In most cases, the best course of action is to accept it as a natural quirk of metal roofing. However, if the oil canning is severe or particularly bothersome, you might consider:

• Replacing panels: This can be expensive and doesn’t guarantee the issue won’t reappear elsewhere.

• Adding texture: Coating or embossing can sometimes mask the ripples, but it won’t eliminate them entirely.

• Consulting your installer: If the oil canning is due to poor installation, your contractor might be able to make adjustments.

Is Oil Canning a Deal-Breaker?

 

Not at all. Metal roofs are beloved for their durability, energy efficiency, and sleek aesthetics. A little oil canning doesn’t diminish those benefits. In fact, many homeowners and business owners embrace the character it adds, as it’s a reminder that metal roofing is both strong and flexible. So, should you lose sleep over oil canning? Absolutely not. Consider it the “distressed jeans” of the roofing world.

Key Takeaways

 

At the end of the day, metal roofing is one of the best investments you can make for your home or business. Oil canning might add a little character, but it’s far from a major concern. And hey, if anyone questions those ripples, just tell them it’s a custom design feature.

Remember: Your roof’s job is to protect you from the elements, not star in a flawless Instagram reel. Embrace the quirks, and enjoy the countless benefits of your metal roof, ripples and all.

If you have concerns about your metal roof, whether that be functional or aesthetic, be sure to hit the "Schedule an Inspection" button down below, and one of our representatives will walk you through the process!

Kevin Mills

My name is Kevin Mills, and I am the lead estimator for RoofCrafters’ Tampa division. I’m originally from Michigan, and I enjoy hunting, fishing, and spending any free time outdoors. What I’m most passionate about, though, is helping business owners and homeowners alike achieve their roofing goals, all while providing a seamless customer journey.